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Elongational Rheology Extruder for Experimental Series
ERE Experimental Series is a new type of Elongational Rheology Extruder designed for research institutes, universities and enterprises to explore new formulations and processing technology of polymeric materials.
CHARACTERISTICS
Weak Shearing Force
Less damage of molecular chain basing on low shearing rate of material by ERE facilitates the extrusion of heat sensitive material with easy decomposition and narrow range of processing temperature.
Strong Elongational Force
High pressure of the material and strong elongational effect in the process of plasticizing is conducive to the blending and extrusion of different material systems with large fluidity difference.
Strong Conveying Capability
Based on the principle of complete pumping transportation with volume change and high extrusion pressure can be established by ERE which is suitable for processing ultra-high or ultra-low viscosity materials.
Homogeneous Compounding and Dispersion
The plasticization of materials dominated by elongation deformation in ERE can effectively break agglomeration of nanoparticles and realize the dispersion of nanoparticles in polymeric matrix.
Narrow Distribution of Residence Time
Linear positive displacement transport process of ERE avoids uncontrollable movement of material disorder and randomness in extrusion, and is suitable for processing of reactive extrusion.
Effective Compulsory Compatibility by PhysicalMeans
The compulsory dispersion and compounding of the elongation flow field makes the incompatible polymer show strong compatibility without adding compatibilizer.
Main Configuration
ERE Experimental Series is a new type of Elongational Rheology Extruder designed for research institutes, universities and enterprises to explore new formulations and processing technology of polymeric materials.
Extrusion System
●Consist of Rotor and Stator
●Unique Compound Motion Style
●Without Abrupt Change Point and Dead Zone in Chamber
Drive System
●High Torque Output
●Aircraft Grade Aluminum Alloy Used for Gearbox Casing
●Precision Servo Drive System
●Self-research Power Distribution Unit
Control System
●User Friendly Features
●Industrial Module Design
●Import Brand Components
Functional Settings (optional)
●Video Recording
●Data Acquisition and Analysis
●Process Template Storage
● Master Computer Soft Control
● Programmable Automatic Experiment
Technical Specification
Model | Dia. (mm) | LD | Heating Zones | Max. TemL (C) | Max. TemL (C) | Output (kgh-LDPE) | Tatal Power (kW) |
ERE -16 | 16 | 18 | 3 | 350 | 100 | 4 | 4 |
ERE -30 | 30 | 18 | 4 | 350 | 100 | 15 | 20 |
APPLICATIONS
Owing superiority of strong dispersion and compounding, less molecular weight degradation and low energy consumption by comparing with screw extrusion, ERE has wide applications in the processing of compatible extrusion with different polar materials, Nano-dispersion, thermal sensitive materials and other materials with extreme rheological properties. Simultaneously combining the functions of compounding performance from traditional "twin-screw" and direct forming from "single-screw, ERE provides a new experimental option for the optimization of polymeric processing technology.
Rheological Station
Process Optimization and Data Comparison
趋势试图
Modified Plastics
Filling Modification, Fiber Reinforcement, Alloy Blending, Nano-composite, Reactive Grafting, Thermoplastic Elastomer Composite
Molding Processing
Granulation, Film, Sheet, Pipe, Rod, Profile
Extrusion Foaming
Physical Foaming, Chemical Foaming
TYPICAL CASES
Reactive Extrusion
Controllable residence time, high grafting rate and less side effects
* Pic. Of PE-MAH Product
Fiber Orientation
High orientation and length retention of fibers along the direction of extrusion
SEM of carbon fberlsilin fubber composite material * perpendicularto the direction of extrusion
Dispersion of Nanomaterial
Clear intercalation, uniform dispersion and free-agglomeration
* TEM of PP/ Nano MMT (1%) Composite
Extrusion Foaming
Uniform and fine cell, high foaming ratio and low porosity
SEM of LDPE Foarming *
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